Harken 3867 System C CB Battcars: built 2008 to present User Manual

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Please read these instructions carefully before installing, servicing, or operating the equipment.
This manual may be modified without notice: www.harken.com/manuals for updated versions.
PLEASE SAVE THESE INSTRUCTIONS
BATTCAR INSTALLATION MANUAL
System C CB
Installation Manual – Intended for specialized personnel or expert users
4637 11/14
Introduction
Safety precautions 2
Preassembly
Parts and tools 3
Sizing/sail modifications 4
Cut track 5 - 6
Check fit of cars and slugs 6
Assembly
Install slug mount track 7 - 8
Install drill/tap style track 9
Load cars on track 10
Load sail on cars 10
Operation
Operating precautions 11
Removing sail and maintenance 11
Lazy Jacks 11
Sailmaker's instructions 12 - 13
Troubleshooting 14
General maintenance and warrenty 15
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Summary of Contents

Page 1 - System C CB

Please read these instructions carefully before installing, servicing, or operating the equipment. This manual may be modified without notice: www.har

Page 2 - Introduction

System C CB 10Assembly Load Cars on TrackConsult ball chart below to find number of balls for each car. To load balls, place car on edge with retai

Page 3 - Preassembly Parts List

System C CB 11When lowering sail, do not let halyard go. Ease cars down by keeping a wrap on winch.On boats with unstayed masts, vang must be used

Page 4 - (See page 12)

System C CB 12Dimensions (measured from aft face of mast)Sailmakers Instructions DimensionsDE ACB3871/3872, 3873ABE D3868/3869 3870BCDFAE Headboard

Page 5 - Preassembly Top Track Length

System C CB 13Distance Between Attachment PointsBattens and intermediate cars placed at sailmaker's discretion. Maximum distance between attac

Page 6 - System C CB

System C CB 14Installation TroubleshootingProblem Probable Cause SolutionCut end of top or bottom track at joint.Make sure the anodized end is towar

Page 8

4637/11-14Corporate HeadquartersN15W24983 Bluemound Rd, Pewaukee, WI 53072 USATelephone: (262) 691-3320 • Fax: (262) 701-5780Web: www.harken.com • Em

Page 9 - Removing Old Track

System C CB 2Introduction WARNING! Strictly follow all instructions to avoid potential hazards that can kill or hurt you and others: www.harke

Page 10 - Load Sail on Cars

System C CB 3Part No. Description Includes3854Track mounting (a) 19 mounting slugs 25 mm (1"); (b) 1 connector slug 105 mm (4 1/8"); (c)

Page 11 - Precautions

System C CB 4SizingMake sure you have the correct size Battcar system for your boat.Sail Modifications (See page 12)HeadboardWeb-on headboard.Batten

Page 12 - 3868/3869

System C CB 5Round track length to nearest 25 mm (1"). Note: Chart is based on using a 3853 tack—length 2.08 m (8115/16") and a 432 mm (1

Page 13 - INCORRECTCORRECT

System C CB 62. Deburr cut. Slightly round track corners that will slide against mast.1. Cut special length top track from 2.08 m (6'9 15/16&

Page 14 - Warranty

System C CB 71. Slip top track slugs into mast groove. Use 51 mm (2") mounting slug for top stop. Short top track lengths Top slug 54 mm (2

Page 15

System C CB 87. Hold full-length track piece up to mast. Loosely install top screw.Use putty knife to slide additional slugs and connector slug into

Page 16 - 4637/11-14

System C CB 9Required PartsR32 trackDetermine track length. Bottom track must be short enough to remove easily. Use 457 mm to 609 mm (18" to 24

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