Harken 7801 4-Point Storage System - 60 lb User Manual

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7801: 60 lb (27 kg) system
7802: 90 lb (41 kg) system
7803: 145 lb (66 kg) system
7806: 200 lb (91 kg) system
SAVE TIME! READ THE ENTIRE MANUAL BEFORE BEGINNING HOISTER INSTALLATION.
Harken, Inc. • N15W24983 Bluemound Rd, Pewaukee, WI 53072-4974 • Tel: 262-691-3320 • Fax: 262-701-5780• Email: hoister@hoister.com • Web: www.hoister.com
IMPORTANT SAFETY INFORMATION
NEVER USE TO LIFT A PERSON
• DISABLE AUTOMATIC GARAGE DOOR OPENER
when installing, raising, or lowering Hoister.
• READ ENTIRE MANUAL CAREFULLY BEFORE
starting installation. It will save you time.
DO NOT UNTIE ANY ROPES
System comes ready to install.
Leave F, G, and H together.
DO NOT RAISE OR LOWER HOISTER
with anyone standing under object.
*NOTE: (G) Block and tackle varies
by system size. Refer to Hoister
part number for specific cleat style.
**NOTE: (H) and (F) ropes in 12'
(3.6 m) and 16' (4.9 m) ceiling
models have different part numbers.
Pulleys
224A
Pigtail lag screws
HCP1444
Lag bolts
HFS908
Organizer pulleys
H-52010
Organizer plates
H-28375A
Block and tackle*
Webbing straps with buckles
HCP1459.SET
Single black/red hoisting rope
HCP1483**
Washers
HFS913
Shackle
072
Drop black ropes
HCP1447/HCP1448**
7806
7803
7802
Rope organizer components
7801
WARNING! Strictly follow all instructions to avoid an accident, damage to property,
personal injury, or death. See www.harken.com/manuals for additional safety information.
WARNING! Do not use this product for human suspension. Components can fail causing person to fall,
possibly resulting in serious injury or death.
(G1) Cleat 7757ASSY
(G1) Cleat 7753ASSY
DO NOT UNTIE
DO NOT UNTIE
(G1) Cleat
7754ASSY
229/234A
228A
226A
225A
TOOLS
Drill Plumb line Safety glasses
Drill bits:
5
/
32
" (4 mm)
7
/
32
" (5.5 mm)
5
/
16
" (8 mm)
Pencil Tape measure
Stud finder Wrench (box end or
ratcheting)
7
/
16
" (11 mm)
Stepladder
B
D
Welded screw eye
HCP1443
A
C
H
I
K
J
L
E
F
G
KIT INCLUDES
A
1 welded screw eye
B
4 pigtail lag screws
C
1 shackle
D
4 pulleys
E
2 webbing straps with buckles
7' (2.13 m)
F
1 single black/red hoisting rope
G
1 block and tackle with
cleat (G1) and rope
H
4 black drop ropes: 2 long, 2 short
I
4 lag bolts
1
/
4
" x 2
1
/
2
" (6 x 63 mm)
J
4 washers
1
/
4
" (6 mm)
K
2 organizer plates
L
2 organizer pulleys
PURCHASE SEPARATELY IF NEEDED
See “note” Step 1B, page 6.
1 pine board (riser) (grade 2)
2" x 6" x 7" (50 mm x 152 mm
x 180 mm). Do not use for rafters
running sideways.
2 pine boards (grade 2) 2" x 6" x 6'
(50 mm x 152 mm x 1.83 m)
8 lag bolts and washers
5
/
16
" x 4"
(8 x 100 mm)
PURCHASE ADDITIONAL FOR RAFTERS
RUNNING SIDEWAYS See Step 2A, page 7.
1 pine board (grade 2) 2" x 4" x 6'
(50 mm x 100 mm x 1.83 m)
2 lag bolts and washers
5
/
16
" x 3
1
/
2
"
(8 mm x 90 mm)
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Summary of Contents

Page 1 - IMPORTANT SAFETY INFORMATION

17801: 60 lb (27 kg) system7802: 90 lb (41 kg) system7803: 145 lb (66 kg) system7806: 200 lb (91 kg) systemSAVE TIME! READ THE ENTIRE MANUAL BEFORE B

Page 2 - BEFORE STARTING INSTALLATION

10PART 2: ASSEMBLY FOR RAFTERS RUNNING SIDEWAYS INSTALLATION OVERVIEWSTEP 1: Determine Hoister location Page 11 - 12STEP 2: Install mounting board

Page 3

11Opened garage doorOpened garage doorOpened garage doorOpened garage doorA. PLAN INSTALLATIONPull car into garage with object on car rack.DIAGRAM 13.

Page 4

12DIAGRAM 14. Center object under mounting points. Position mounting boards so lifted object is balanced. STEP 1 CONTINUED: DETERMINE HOISTER LOCATI

Page 5

13STEP 2: INSTALL MOUNTING BOARDS; RAFTERS RUNNING SIDEWAYSDIAGRAM 16. Attach board for mounting organizer using 5/16" (8 mm) 31/2" (90 mm

Page 6 - (page 9)

14DIAGRAM 18. Install a pigtail lag screw (B) in each hole. Threads should disappear into mounting board. STEP 3 CONTINUED: INSTALL PIGTAIL LAG SCRE

Page 7

15Front wallTop platePigtail lagscrewPigtail lagscrewRope organizerWeldedscrew eyeFront mounting boardDIAGRAM 21. If distance to front wall is less th

Page 8 - Front view

16DIAGRAM 24. Single black/red hoisting rope must face down.*NOTE: Appearance of cleat (G1) varies by system size. Refer to system part number for spe

Page 9

17DIAGRAM 28. Using free end of rope from webbing strap eye, retrace original figure-eight knot in reverse. Tightly cinch all four strands of rope exi

Page 10 - INSTALLATION OVERVIEW

18LockedLowering (cleat open)DIAGRAM 30. Locked (left): Single black/red hoisting rope (F) pointed straight down locks cleat. Open (right): Angled ro

Page 11 - A. PLAN INSTALLATION

19Organizer mounted to 2" X 6" (50 mm x 152 mm) riserBlock and tackleWARRANTYAPPENDIXMAINTENANCEInspect rope (H and F), knots, and straps (E

Page 12

2Garage doorFront wallGarage doorFront wallBEFORE STARTING INSTALLATION Determine the rafter direction and follow the instructions for rafters running

Page 13 - B. DRILL MOUNTING BOARD

20CEILING LEVEL STORAGEEach patented Hoister kit is complete and simple to install.Easy one-person operation with a single control rope.Self-locking c

Page 14 - A. DRILL HOLES FOR ORGANIZER

3INSTALLATION OVERVIEWPART 1: ASSEMBLY FOR RAFTERS RUNNING FRONT-TO-BACK INSTALLATION OVERVIEW Page 4STEP 1: Determine Hoister location Page 5

Page 15

4PART 1: ASSEMBLY FOR RAFTERS RUNNING FRONT-TO-BACK INSTALLATION OVERVIEWSTEP 1: Determine Hoister location Page 5 - 6STEP 2: Install mounting boa

Page 16 - PART 3: FOR ALL ASSEMBLIES

5Opened garage doorOpened garage doorOpened garage doorOpened garage doorA. PLAN INSTALLATIONPull car into garage with object on car rack.DIAGRAM 1. P

Page 17 - D. ATTACH STRAPS TO ROPE

6STEP 1B1) Measurement between center points on mounting boards _________(calculation above)STEP 5A2) Measurement from center of front mounting board

Page 18 - C. LOWER OBJECT

7DIAGRAM 4. Mark center-to-center distance between rafters on mounting boards. Attach mounting boards to rafters.Top viewRaftersRafter center-to-cente

Page 19 - MAINTENANCE

8Pull vehicle into garage with object on car rack. Disconnect automatic garage door.2" (50 mm)Object width2" (50 mm)Plumb linesCeilingPlumb

Page 20 - CEILING LEVEL STORAGE

9Front wallTop platePigtail lagscrewPigtail lagscrewRope organizerWeldedscrew eyeFront mounting boardDIAGRAM 12. If distance to front wall is less tha

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